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Achievements - 1000 KG/H HDPE Plastic Waste Scrap Recycling Crushing Washing Line in South Africa

August 18, 2025
Latest company case about Achievements - 1000 KG/H HDPE Plastic Waste Scrap Recycling Crushing Washing Line in South Africa

Achievements - 1000 KG/H HDPE Plastic Waste Scrap Recycling Crushing Washing Line in South Africa



Lately Rayfon sent a HDPE crushing washing project to the South African market.


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This client has been making HDPE recycling by their own way for many years. But recycling is just a small part of business for them, while whose main business is producing and selling plastic products such as containers, trays, etc.


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The plastic stuff must be sanitized and homogenized. This step in the process will ensure that only HDPE is processed, because if other plastic polymers are found in the feedstock to be recycled, it would ruin the homogeneity of final product.



What can be gained from HDPE recycling?


      >>The global market for High Density Polyethylene (HDPE) is one of the largest; it is estimated that it has an approximate market volume of 30 million tons per year.


      >>The amount of plastic used to make HDPE-based products has decreased by 70% in the last 21 years; this is attributed to the use of biodegradable materials and the recycling of plastic for reuse as raw material for new products such as trays, flower pots, pallets, etc.


      >>High-density polyethylene (HDPE) is a recyclable material; due to its characteristics and high malleability, it is a plastic that has properties to be reused and to be considered as a high-quality element for the creation of products.


      >>Recycling High-Density Polyethylene (HDPE) has many advantages. For example, it is much more economically profitable to produce a pallet from recycled HDPE than to manufacture it from “All-new” plastic.


      >>HDPE, like other plastic polymers, is produced with large quantities of fuel; approximately 1.75 kg of oil are needed to produce just 1 kg of HDPE. Therefore,  recycling this material will always be better for the environment.


     >>This time, the project is about decontaminating the post-consumer bottles.


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According to the customer's studies, we have learned that these bottles about to be arriving may contain oil stains, steel balls, and other metals, springs and other common impurities used in daily life. Therefore, in this new washing production line, we have taken into account of all the stages for purifying these foreign substances, while trying to protect the blades of the equipment as much as possible for the long term and reducing unnecessary maintenance.

 

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All recycling is customized. We will tailor solutions for each customer based on the actual situation of their plastic, as in this case. Rayfon has got a complete production process for HDPE, from grinding, washing, drying to pelletizing, to obtain high-quality pellets. 


High-quality recycling is becoming increasingly important, as it offers advantages in both the environment and the economy. If you would like to learn about your tailored solution, please feel free to get in touch with us at any time.